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Industrial-scale projects

As of September 2017, the Global CCS Institute identified 37 large-scale CCS facilities in its 2017 Global Status of CCS report which is a net decrease of one project since its 2016 Global Status of CCS report. 21 of these projects are in operation or in construction capturing more than 30 million tonnes of CO2 per annum. For the most current information, see Large Scale CCS facilities on the Global CCS Institute's website. For information on EU projects see Zero Emissions Platform website. Some of the most notable CCS large scale facilities include:

Terrell Natural Gas Processing Plant — US

Opening in 1972, the Terrell plant in Texas, USA is the oldest operating industrial CCS project as of 2017. CO2 is captured during gas processing and transported primarily via the Val Verde pipeline where it is eventually injected at Sharon Ridge oil field and other secondary sinks for use in enhanced oil recovery.[1] The facility captures an average of somewhere between 0.4 and 0.5 million tons of CO2 per annum.[2]

Enid Fertilizer — US

Beginning its operation in 1982, the facility owned by the Koch Nitrogen company is the second oldest large scale CCS facility still in operation.[3] The CO2 that is captured is a high purity byproduct of nitrogen fertilizer production. The process is made economical by transporting the CO2 to oil fields for EOR.

Shute Creek Gas Processing Facility — US edit

Around 7 million tonnes per annum of carbon dioxide are recovered from ExxonMobil's Shute Creek gas processing plant in Wyoming, and transported by pipeline to various oil fields for enhanced oil recovery. This project has been operational since 1986 and has the second largest CO2 capture capacity of any CCS facility in the world.[3]

Sleipner CO2 Injection — Norway

Sleipner is a fully operational offshore gas field with CO2 injection initiated in 1996. CO2 is separated from produced gas and reinjected in the Utsira saline aquifer (800–1000 m below ocean floor) above the hydrocarbon reservoir zones.[4] This aquifer extends much further north from the Sleipner facility at its southern extreme. The large size of the reservoir accounts for why 600 billion tonnes of CO2 are expected to be stored, long after the Sleipner natural gas project has ended. The Sleipner facility is the first project to inject its captured CO2 into a geological feature for the purpose of storage rather than economically compromising EOR.

Century Plant — US

Occidental Petroleum, along with Sandridge Energy, is operating a West Texas hydrocarbon gas processing plant and related pipeline infrastructure that provides CO2 for use in EOR. With a total CO2 capture capacity of 8.4 Mt/a, the Century plant is the largest single industrial source CO2 capture facility in the world.[5]

Abu Dhabi — United Arab Emirates

After the success of their pilot plant operation in November 2011, the Abu Dhabi National Oil Company and Abu Dhabi Future Energy Company moved to create the first commercial CCS facility in the iron and steel industry.[6] The CO2, a byproduct of the iron making process, is transported via a 50 km pipeline to Abu Dhabi National Oil Company oil reserves for EOR. The total carbon capture capacity of the facility is 800,000 tonnes per year.

Petra Nova — US edit

The Petra Nova project is a billion dollar endeavor taken upon by NRG Energy and JX Nippon to partially retrofit their jointly owned W.A Parish coal-fired power plant with post-combustion carbon capture. The plant, which is located in Thompsons, Texas (just outside of Houston), entered commercial service in 1977, and carbon capture began operation on January 10, 2017. The WA Parish unit 8 generates 240 MW and 90% of the CO2 (or 1.4 million tonnes) is captured per year.[7] The carbon dioxide captured (99% purity) from the power plant is compressed and piped about 82 miles to West Ranch Oil Field, Texas, where it will be used for enhanced oil recovery. The field has a capacity of 60 million barrels of oil and has increased its production from 300 barrels per day to 4000 barrels daily.[8][7] This project is expected to run for at least another 20 years and pay for itself after 10 years.[7]

Illinois Industrial — US

The Illinois Industrial Carbon Capture and Storage project is one of five currently operational facilities dedicated to geological CO2 storage. The project received a 171 million dollar investment from the DOE and over 66 million dollars from the private sector.[9] The CO2 is a byproduct of the fermentation process of corn ethanol production and is stored 7000 feet underground in the Mt. Simon Sandstone saline aquifer. The facility began its sequestration in April 2017 and has a carbon capture capacity of 1 Mt/a.

In Salah CO2 Injection — Algeria

In Salah was a fully operational onshore gas field with CO2 injection. CO2 was separated from produced gas and reinjected into the Krechba geologic formation at a depth of 1,900m.[10] Since 2004, about 3.8 Mt of CO2 has been captured during natural gas extraction and stored. Injection was suspended in June 2011 due to concerns about the integrity of the seal, fractures and leakage into the caprock, and movement of CO2 outside of the Krechba hydrocarbon lease. This project is notable for its pioneering in the use of Monitoring, Modeling, and Verification (MMV) approaches.

Developing Projects edit

Port of Rotterdam CCUS Backbone Initiative edit

Expected in 2021, the Port of Rotterdam CCUS Backbone Initiative aims to implement a "backbone" of shared CCS infrastructure for use by several businesses located around the Port of Rotterdam in Rotterdam, Netherlands. The project, overseen by the Port of Rotterdam, natural gas company Gasunie, and the EBN, looks to capture and sequester 2 million tons of carbon dioxide per year starting in 2020 and increase this number in future years.[11] Although dependent on the participation of companies, the goal of this project is to greatly reduce the carbon footprint of the industrial sector of the Port of Rotterdam and establish a successful CCS infrastructure in the Netherlands following the recently canceled ROAD project. Carbon dioxide captured from local chemical plants and refineries will both be sequestered in the North Sea seabed. The possibility of a CCU initiative has also been considered, in which the captured carbon dioxide will be sold to horticultural firms, who will use it to speed up plant growth, as well as other industrial users.[11]

Alternative carbon capture methods edit

Although the majority of industrial carbon capture is done using post-combustion capture, several notable projects exist that utilize a variety of alternative capture methods. Several smaller-scale pilot and demonstration plants have been constructed for research and testing using these methods, and a handful of proposed projects are in early development on an industrial scale. Some of the most notable alternative carbon capture projects include:

Shanxi International Energy Oxyfuel Project edit

The Shanxi International Energy Group (SIEG) is working to construct a 350 MW super-critical coal-fired power plant in Taiyuan, Shanxi province in China. Set for construction in the 2020s, this plant will capture carbon dioxide using oxy-fuel combustion, aiming for the capture of over 2 million tons of carbon dioxide per year.[12] SIEG has been working with the US-based company Air Products since 2010 to perform feasibility testing and adapt its oxy-fuel technology to a proposed plant design.[13] Captured carbon dioxide will be both sequestered and used for other applications. This project has also been included in the U.S.-China Fossil Energy Protocol – Annex II: Clean Fuels, which hopes to promote cooperation between the two nations. Future steps include identifying potential transportation routes and storage sites.

GreenGen IGCC edit

GreenGen is a three-phase project led by China Huaneng Group (CHNG) to develop and build a 400 MW IGCC power plant in Tianjin, China. Construction of this plant is the third and final phase of this project which was launched in 2005 and is expected completion by 2020. Carbon dioxide will be captured by pre-combustion capture using gasification of coal, with an expected capture rate of 2 millions tons of carbon dioxide per year.[14] Phase 1 of this project was the construction of a 250 MW IGCC demonstration plant for R&D that began in 2009 and was set for completion by 2012. Phase 2, which is still in progress, involves construction of a pilot plant that produces electricity from hydrogen and captures carbon dioxide for industrial use.[15] CHNG has also partnered with American coal company Peabody Energy on this project.

Climeworks Direct Air Capture Plant and CarbFix2 Project edit

Climeworks opened the first commercial direct air capture plant in Zürich, Switzerland. Their process involves capturing carbon dioxide directly from ambient air using a patented filter, isolating the captured carbon dioxide at high heat, and finally transporting it to a nearby greenhouse as a fertilizer. The plant is built near a waste recovery facility that uses its excess heat to power the Climeworks plant.[16]

Climeworks is also working with Reykjavik Energy on the CarbFix2 project with funding from the European Union. This project, located in Hellisheidi, Iceland, uses direct air capture technology to geologically store carbon dioxide by operating in conjunction with a large geothermal power plant. Once carbon dioxide is captured using Climeworks' filters, it is heated using heat from the geothermal plant and bound to water. The geothermal plant then pumps the carbonated water into rock formations underground where the carbon dioxide reacts with basaltic bedrock and forms carbonite minerals.[17]

Duke Energy East Bend Station edit

Researchers at the Center for Applied Energy Research of the University of Kentucky are currently developing the algae-mediated conversion of coal-fired power plant flue gas to drop-in hydrocarbon fuels.[18] Through their work, these researchers have proven that the carbon dioxide within flue gas from coal-fired power plants can be captured using algae, which can be subsequently harvested and utilized, e.g. as a feedstock for the production of drop-in hydrocarbon fuels.

Canada edit

Canadian governments have committed $1.8 billion for the sake of funding different CCS projects over the span of the last decade. The main governments and programs responsible for the funding are the federal government's Clean Energy Fund, Alberta's Carbon Capture and Storage fund, and the governments of Saskatchewan, British Columbia, and Nova Scotia. Canada also works closely with the United States through the U.S.-Canada Clean Energy Dialogue launched by the Obama administration in 2009.[19][20]

Alberta edit

Alberta has committed $170 million in 2013/2014 – and a total of $1.3 billion over 15 years – to fund two large-scale CCS projects that will help reduce CO2 emissions from tar sands refining.

Alberta Carbon Trunk Line Project edit

The Alberta Carbon Trunk Line Project (ACTL), pioneered by Enhance Energy, consists of a 240 km pipeline that will collect carbon dioxide from various sources in Alberta and transport it to Clive oil fields for use in EOR (enhanced oil recovery) and permanent storage. This CAN$1.2 billion project will be collecting carbon dioxide initially from the Redwater Fertilizer Facility and the Sturgeon Refinery. The projections for ACTL make it the largest carbon capture and sequestration project in the world, with an estimated full capture capacity of 14.6 Mtpa. Construction plans for the ACTL are in their final stages and capture and storage is expected to start sometime in 2019.[21][22][23]

Quest Carbon Capture and Storage Project edit

The Quest Carbon Capture and Storage Project was developed by Shell for use in the Athabasca Oil Sands Project. Construction for the Quest Project began in 2012 and ended in 2015. The capture unit is located at the Scotford Upgrader in Alberta, Canada, where hydrogen is produced to upgrade bitumen from oil sands into synthetic crude oil. The steam methane units that produce the hydrogen also emit CO2 as a byproduct. The capture unit captures the CO2 from the steam methane unit using amine absorption technology, and the captured CO2 is then transported to Fort Saskatchewan where it is injected into a porous rock formation called the Basal Cambrian Sands for permanent sequestration. Since beginning operation in 2015, the Quest Project has stored 3 Mt CO2 and will continue to store 1 Mtpa for as long as it is operational.[24][25]

British Columbia edit

British Columbia has been making strides with regards to reducing their carbon emissions. The province implemented North America's first large-scale carbon tax in 2008. An updated carbon tax in 2018 set the price at 35$ per tonne of carbon dioxide equivalent emissions. This tax will increase by 5$ every year until it reaches 50$ in 2021. Carbon taxes will make carbon capture and sequestration projects more financially feasible for the future.[26]

Fort Nelson Project edit

Spectra Energy's Fort Nelson Project is the major carbon capture project occurring in British Columbia. The source of CO2 will be from the Fort Nelson Natural Gas Processing Plant and will be transported 15 km via an onshore pipeline to middle Devonian carbonate rock that is between 6500 and 7000 feet deep. The process will capture 2.2 Megatonne CO2 per year using pre-combustion amine capture technology. Injections and MVA (Monitoring, Verification, and Accounting) Operations have already occurred in 2014 as part of a feasibility project, which was completed successfully. The Fort Nelson Project is currently on the back burners as Spectra lacks the financial support to make it a reality at this time.[27][28]

Saskatchewan edit

Oil and petroleum are an essential part of Saskatchewan's economy. Only Alberta has a larger oil economy than Saskatchewan out of the Canadian provinces.[29] That is why the Saskatchewan government is interested in funding carbon capture and storage projects.

Boundary Dam Power Station Unit 3 Project edit

Boundary Dam Power Station, owned by SaskPower, is a coal fired station that was originally commissioned back in 1959. In 2010, SaskPower committed to retrofitting the lignite-powered Unit 3 with a carbon capture unit in order to reduce CO2 emissions. The project was completed in 2014. The retrofit utilized a post-combusition amine absorption technology in order to capture the CO2. The captured CO2 was planned to be sold to Cenovus to be used for EOR in Weyburn field. Any CO2 not used for EOR was planned to be used by the Aquistore project and stored in deep saline aquifers. Many complications has kept Unit 3 and this project from being online as much as expected, but in the time period between August 2017-August 2018, Unit 3 has been online for 65% of every day on average. Since the start of operation, the Boundary Dam project has captured over 1 Mt CO2 and has a nameplate capacity of capture of 1 Mtpa.[30][31] SaskPower does not intend to retrofit the rest of its units as they are mandated to be phased out by the government by 2024. The future of the one retrofitted unit at Boundary Dam Power Station is unclear.[32]

Great Plains Synfuel Plant and Weyburn-Midale Project edit

The Great Plains Synfuel Plant, owned by Dakota Gas, is a coal gasification operation that produces synthetic natural gas and various petrochemicals from coal. The plant has been in operation since 1984, but carbon capture and storage did not start until 2000. In 2000, Dakota Gas retrofitted the plant with a carbon capture unit in order to sell the CO2 to Cenovus and Apache Energy, who intended to use the CO2 for enhanced oil recovery (EOR) in the Weyburn and Midale fields in Canada. The Midale fields are injected with 0.4 Mtpa and the Weyburn fields are injected with 2.4 Mtpa for a total injection capacity of 2.8 Mtpa. The Weyburn-Midale Carbon Dioxide Project (or IEA GHG Weyburn-Midale CO2 Monitoring and Storage Project), an international collaborative scientific study conducted between 2000-2011 also took place here, but injection has continued even after the study has concluded. Since 2000, over 30 Mt CO2 has been injected and both the plant and EOR projects are still operational.[33][34][35]

Pilot projects edit

The Alberta Saline Aquifer Project (ASAP), Husky Upgrader and Ethanol Plant pilot, Heartland Area Redwater Project (HARP), Wabamun Area Sequestration Project (WASP), and Aquistore.[36]

Another Canadian initiative is the Integrated CO2 Network (ICO2N), a group of industry participants providing a framework for carbon capture and storage development in Canada.[37] Other Canadian organizations related to CCS include CCS 101, Carbon Management Canada, IPAC CO2, and the Canadian Clean Power Coalition.[38]

China edit

Due to its large abundance in northern China, coal accounts for around 70% of the country's energy consumption. The majority of CO2 emissions in China come from either coal-fired power plants or coal-to-chemical processes (e.g. the production of synthetic ammonia, methanol, fertilizer, natural gas, and CTLs).[39] According to the IEA, around 385 out of China's 900 gigawatts of coal-fired power capacity are near locations suitable for carbon dioxide storage.[40] In order to take advantage of these suitable storage sites (many of which are conducive to enhanced oil recovery) and reduce its carbon dioxide emissions, China has started to develop several CCS projects. Three such facilities are already operational or in late stages of construction, but these projects draw CO2 from natural gas processing or petrochemical production. At least eight more facilities are in early planning and development, most of which will capture emissions from power plants. Almost all of these CCS projects, regardless of CO2 source, inject carbon dioxide for the purpose of EOR.[3] CNPC Jilin Oil Field

China's very first carbon capture project is the Jilin oil field in Songyuan, Jilin Province. It started as a pilot EOR project in 2009,[41] but has since developed into a commercial operation for the China National Petroleum Corporation (CNPC), with the final phase of development completed in 2018.[42] The source of carbon dioxide is the nearby Changling gas field, from which natural gas with about 22.5% CO2 is extracted. After separation at the natural gas processing plant, the carbon dioxide is transported to Jilin via pipeline and injected for a 37% enhancement in oil recovery at the low-permeability oil field.[43] At commercial capacity, the facility currently injects 0.6 MtCO2 per year, and it has injected a cumulative total of over 1.1 million tonnes over its lifetime.[42]

Sinopec Qilu Petrochemical CCS Project

The Sinopec Qilu Petrochemical Corporation is a large energy and chemical company currently developing a carbon capture unit whose first phase will be operational in 2019. The facility is located in Zibo City, Shangdong Province, where there is a fertilizer plant that produces large amounts of carbon dioxide from coal/coke gasification.[44] The CO2 is to be captured by cryogenic distillation and will be transported via pipeline to the nearby Shengli oil field for enhanced oil recovery.[45] Construction of the first phase has already begun, and upon completion it will capture and inject 0.4 MtCO2 per year. The Shengli oil field is also expected to be the destination for carbon dioxide captured from Sinopec's Shengli power plant, although this facility is not expected to be operational until the 2020s.[45]

Yanchang Integrated CCS Project

Yanchang Petroleum is developing carbon capture facilities at two coal-to-chemicals plants in Yulin City, Shaanxi Province.[46] The first capture plant is capable of capturing 50,000 tonnes CO2 per year and was finished in 2012. Construction on the second plant started in 2014 and is expected to be finished in 2020, with a capacity of 360,000 tonnes captured per year.[39] This carbon dioxide will be transported to the Ordos Basin, one of the largest coal, oil, and gas-producing regions in China with a series of low- and ultra-low permeability oil reservoirs. Lack of water in this area has limited the use of water flooding for EOR, so the injected CO2 will support the development of increased oil production from the basin.[47]

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