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Self-propelled modular transporter

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A self-propelled modular transporter or sometimes self-propelled modular trailer (SPMT) is a platform heavy hauler with a large array of wheels which is an upgraded version of a hydraulic modular trailer. SPMTs are used for transporting massive objects, such as large bridge sections,[1] oil refining equipment, cranes, motors, spacecraft and other objects that are too big or heavy for trucks. Ballast tractors can however provide traction and braking for the SPMTs on inclines and descents.

Two modules of Cometto MSPE series configured with turntable operated by Eisele AG in Maintal.

SPMTs are used in many industry sectors worldwide such as the construction and oil industries, in the shipyard and offshore industry, for road transportation, on plant construction sites and even for moving oil platforms.[2] They have begun to be used to replace bridge spans in the United States, Europe, Asia[3] and more recently Canada.

Specifications

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Remote controller of a Goldhofer SPMT module.

A typical SPMT has a grid of computer-controlled axles, usually 2 axles across and 4–8 axles along.[4] When two (or more) axles are placed in series, this is called an axle line. All axles are individually controllable, in order to evenly distribute weight and to steer accurately. Each axle can swivel through 270°, with some manufacturers offering up to a full 360° of motion. The axles are coordinated by the control system to allow the SPMT to turn, move sideways or even rotate in place. Some SPMTs allow the axles to telescope independently of each other so that the load can be kept flat and evenly distributed while moving over uneven terrain. Each axle can also contain a hydrostatic drive unit.

A hydraulic power pack can be attached to the SPMT to provide power for steering, suspension and drive functions. This power pack is driven by an internal combustion engine. A single power pack can drive a string of SPMTs. As SPMTs often carry the world's heaviest loads on wheeled vehicles, they are very slow, often moving at under one mile per hour (1.6 km/h) while fully loaded. Some SPMTs are controlled by a worker with a hand-held control panel, while others have a driver cabin. Multiple SPMTs can be linked (lengthwise and side-by-side) to transport massive building-sized objects. The linked SPMTs can be controlled from a single control panel.[5]

History

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The first modular self-propelled trailers were built in the 1970s. In the early 1980s, heavy haulage company Mammoet[6] refined the concept into the form seen today.[7] They set the width of the modules at 2.44 m, so the modules would fit on an ISO container flatrack. They also added 360° steering.[8] They commissioned Scheuerle[9] to develop and build the first units. Deliveries started in 1983. The two companies defined the standard units: a 4-axle SPMT, a 6-axle SPMT and a hydraulic power pack. Over the years, new types of modules were added to this system[4] to accommodate a range of payloads.

In 2016 ESTA (the European Association of Abnormal Load Transport and Mobile Cranes) published the first SPMT best practice guide[10] to help address the problem of trailers occasionally tipping over, which happened even when the operating rules and stability calculations had been precisely followed.

Some shipbuilding companies have started to use SPMT instead of gantry cranes for carrying ship sections. This has reduced the cost of transporting huge loads by millions of dollars.[11]

 
Scheuerle Fahrzeugfabrik Gen 1 14 axle line SPMT developed for Mammoet in the 1980s

In 2022 Mammoet and Scheuerle developed and employed world's first electric SPMT. This was done with the help of an Electric power pack unit (EPPU) which replaced the gas powered PPU. The ESPMTs help to reduce carbon footprint of the companies and also the haulage industry. These electric modules are safer and quieter when compared with the diesel modules, which can benefit operations which are held in mines and energy plants.[12]

ESTA has plans to develop European Trailer Operator's License (ETOL) for SPMT operators, this idea is backed by top company operating in heavy haulage sector like Goldhofer and Tii Group. There will be training and practice to obtain this specific license which the SPMT operators have to complete before handling these heavy machines on public roads, but this will improve the safety standards of the industry.[13]

Achievements

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Executing the salvage operation of the sunken ferry MV Sewol in the East China Sea in 2017, the company ALE used SPMTs equivalent to a 600-axle line and a load weight of 17,000 t (18,739 short tons; 16,732 long tons), exceeding two world records.[14][15]

In December 2022 Shell plc a London based oil company ordered decommission of their 20,300ton FPSO Curlew ship when it reached the end of its operational life. This operation was assigned to AF Offshore Decom, a decommissioning specialist company based in Oslo which partnered with Mammoet of Utrecht to load-in and set-down the structure in Norway with the help of 748 SPMT axle line. This claimed to break two world records, one for the heaviest SPMT movement and another for most SPMT axle lines used for transportation.[16]

In February 2023 Sinotrans Heavy-Lift a China based heavy transport company moved a hotel building 500 meters in Sanya, Hainan using 254 axle lines of Scheuerle SPMT with the help of 15 power packs. This was claimed to be the world's heaviest building transportation ever. The building in the subject was almost 300ft long, 115 ft wide, 65 ft high and weighed 7,500 tons. The relocation was done to comply with the environmental regulations of the state.[17]

In December 2023 China Shipping Vastwin Project Logistic a China based logistics company a subsidiary of China based multinational company COSCO Shipping moved five number of buildings at the Ningxia Saishang Jiangnan Museum located in Ningxia based in Northern China. The relocation was done to adhere with the environmental regulations. The buildings in subject were 11,450 tonnes in total of five with the main building weighing 10,000 tonnes, 43 mtr high, 36.9 mtr long and 31.5 mtr wide which was moved on 300 lines of SPMT and ten powerpacks. This resulted in breaking three records of most heights, heaviest building transportation over the longest distance.[18]

Notable manufacturers

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Operators

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See also

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References

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  1. ^ "Manual on Use of Self-Propelled Modular Transporters to Remove and Replace Bridges". Fhwa.dot.gov. Retrieved 2017-02-28.
  2. ^ "Products". Scheuerle. Archived from the original on 2012-12-29. Retrieved 2017-02-28.
  3. ^ "Press: NICOLAS - leading manufacturer of heavy load transporters". 2011-11-06. Archived from the original on 2011-11-06. Retrieved 2017-02-28.{{cite web}}: CS1 maint: bot: original URL status unknown (link)
  4. ^ a b https://www.scheuerle.com/fileadmin/data_all/files/Self-Propelled_Transporters_EN.pdf [dead link]
  5. ^ "Abnormal load carrier | 16th March 1989 | The Commercial Motor Archive". archive.commercialmotor.com. Retrieved 2023-06-19.
  6. ^ "Mammoet Benelux > Over ons bedrijf > Historie". Mammoetbenelux.nl. Retrieved 2017-02-28.
  7. ^ "The first self-propelled modular trailers - Cranes Today". Cranestodaymagazine.com. Retrieved 2017-02-28.
  8. ^ "30 years of SPMT (Self Propelled Modular Transporter) from SCHEUERLE – over 8,000 axle lines keep the world in motion". Heavyliftnews.com. 2013-06-26. Retrieved 2017-02-28.
  9. ^ "Milestones". KAMAG. Retrieved 2017-02-28.
  10. ^ "ESTA SPMT Best Practice Guide Published". estaeurope.eu. ESTA. Archived from the original on 2019-01-16. Retrieved 2018-09-04.
  11. ^ "What is SPMT? Learn Self-propelled modular transporter Design & Specs". 2017-09-17. Retrieved 2018-10-19.
  12. ^ "First electrically powered SPMT at work". International Cranes and Specialized Transport. 2022-04-29. Retrieved 2023-11-03.
  13. ^ Barnes2023-05-31T08:06:00+01:00, Sophie. "ESTA progresses with European Trailer Operators Licence". Heavy Lift & Project Forwarding International. Retrieved 2023-06-19.{{cite web}}: CS1 maint: numeric names: authors list (link)
  14. ^ Load-in of Sewol ferry, East China Sea Archived 2017-12-22 at the Wayback Machine ale-heavylift.com, 15 June 2017 (08:43), retrieved 20 December 2017.
  15. ^ ALE break SPMT world record during complex salvage ferry operation in South Korea Archived 2017-07-20 at the Wayback Machine ale-heavylift.com, 15 June 2017 (08:47), retrieved 20 December 2017. – Remaining mud as 4.000 t extra weight.
  16. ^ "Record breaking SPMT move". vertikal.net. Retrieved 2023-08-28.
  17. ^ "World's heaviest building transport - Cranes Today". www.cranestodaymagazine.com. Retrieved 2023-08-28.
  18. ^ Global, Project Cargo (2023-12-06). "China Shipping uses SCHEUERLE SPMT's for historic building". Project Cargo. Retrieved 2023-12-30.
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